◆ U.S. Patent No. 10,440,989
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Maintenance Procedure · Oil Delivery System

Cleaning the Dispense System Components

The procedure for flushing the tubing assembly, Duke Valve, delivery syringe, and needle with ethanol · keeping the oil delivery path free of residual oil and THC crystallization between runs.

Document
Maintenance Procedure
System
Oil Delivery / Dispense
Procedure Steps
16 · Sequential
Revised
2024.09.04
§ 01

Document & Parts

Download the printable procedure for the bench, or source the replacement components referenced throughout this document.

Download PDF · Cleaning Procedure Replace Duke Valve Replace Duke Valve Back Flush Kit
§ 02

Procedure Walkthrough

Watch the full cleaning cycle demonstrated on the bench before working through the written steps below.

Source · YouTube · TDI Channel
§ 03

Safety & Cautions

Review every warning before handling solvent or the delivery components. These conditions protect both the operator and the machine.

! Warning
Do not run alcohol or any other flammable materials through the Oil Delivery System Components while they are installed in the machine. Do not run hot water through a cool syringe as this may cause the syringe to shatter.
! Warning
Do not disassemble the Duke Valve. Crush washers are used for bearing fitment and cannot be reused once they have been removed.
i Note
To avoid unnecessary wear of materials, it is not recommended to leave any of the delivery system components (excluding the Duke Valve) soaking in ethanol for extended periods of time.
§ 04

Overview

The Oil Delivery System components should be cleaned promptly after use · do not allow the product to cool inside the assembly. The components can be disassembled and cleaned individually, or kept as an assembly to draw ethanol through the tubing, Duke Valve, delivery syringe, and needle respectively. To most quickly and effectively clean the dispense system components, use the procedure below.

§ 05

Cleaning Procedure

Fig. 01 · Beaker Setup
Oil Delivery System · Flush Configuration
Figure 1 · two beakers arranged side by side: one filled with clean ethanol for the tubing inlet, one empty for spent ethanol from the needle.
Figure 1. Clean-ethanol beaker (inlet side) and spent-ethanol beaker (needle side) arranged side by side. Referenced in Steps 03–04.

Remove the Delivery System Components from the machine. Leave the Delivery Syringe, Duke Valve, Tubing Assembly, and Needle connected. (Disconnect the reservoir.)

Flush the reservoir thoroughly with ethanol and set it aside to air dry.

Prepare two clean beakers side by side. Fill one beaker with ethanol and leave the other empty for spent ethanol. Figure 1 provides a visual for how to set this up.

Submerge the inlet end of the Tubing Assembly into the clean ethanol beaker and point the needle into the adjacent empty beaker.

Manually pump the delivery syringe. This cycles ethanol through the delivery system components, removing any residual oil.

Cycle the Delivery Syringe as needed until the ethanol dispensed from the needle is free of oil.

Draw air through the assembly by removing the inlet tubing from the ethanol and once again pumping the Delivery Syringe. Leave the needle pointed into the spent-ethanol beaker to catch any solvent dispensed during this step. The idea is to remove as much ethanol as possible.

Remove the needle and screw a Luer Cap in its place.

Charge the syringe with clean ethanol, then attach it to the normal position on the Duke Valve.

Fig. 02 · Duke Valve Back-Flush
Check Valve · Pin & Butterfly Adapter
Figure 2 · the supplied pin inserted into the reservoir-side of the Duke Valve to force open the check valve, and the Dispense Syringe connected via the Luer Butterfly Adapter.
Figure 2. Forcing open the check valve with the supplied pin, and connecting the Dispense Syringe to the needle-end via the Luer Butterfly Adapter. Referenced in Steps 10–13.

Gently insert the supplied pin into the reservoir-side of the Duke Valve until it bottoms out, as in Figure 2. This forces open the check valve.

Holding the check valve open with the pin, quickly flush ethanol from the Dispense Syringe out of the reservoir-side arm. Do this a few times · this dislodges any particulate or THC crystals lingering after the initial flush.

Do the same for the bottom by connecting the Dispense Syringe to the needle-end of the Duke Valve via the Luer Butterfly Adapter, as seen in Figure 2.

Gently insert the supplied pin through the top fitting where the Dispense Syringe normally sits, and force open the check valve.

Holding the check valve open with the pin, quickly flush ethanol through the Duke Valve. Do this a few times, as described above.

Disconnect the Delivery Syringe, Tubing Assembly, and Needle and allow them to dry on a clean surface. Do not soak the delivery system components · with the exception of the Duke Valve · in any ethanol, to avoid unnecessary wear.

Soak the Duke Valve in ethanol for at least 1–2 hours to break apart any lingering THC crystals remaining in the assembly.

§ 06

Cautions · Reminder

! Warning
Do not run alcohol or any other flammable materials through the Oil Delivery System Components while they are installed in the machine. Do not run hot water through a cool syringe as this may cause the syringe to shatter.
! Warning
Do not disassemble the Duke Valve. Crush washers are used for bearing fitment and cannot be reused once they have been removed.
i Note
To avoid unnecessary wear of materials, it is not recommended to leave any of the delivery system components (excluding the Duke Valve) soaking in ethanol for extended periods of time.
§ 07

Need the Document or Parts?

Download PDF · Cleaning Procedure Replace Duke Valve Replace Duke Valve Back Flush Kit